Equipments  : Induction Hardening Facility:

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Presently we possess EMA & AEG (German make) built Induction Hardening facilities. We expertise in Induction Hardening of with & without fillet radius hardening process. With our past experience & additional requirements for the Induction Hardening process, we are developing with our own design an Induction Hardening facility which will be totally CNC with 6 crankshafts loading facility at a time.Presently our production turnover is approximately 90,000+ crankshafts, with the increasing demand our production rate is increasing by 50% annually


Grinding Facility:



 

We have a very good setup for machining and finishing of crankshaft. We machine CNC grinders. Connecting pin grinding critical area of crankshaft manufacturing is been ground on sophisticated CNC pin grinder. CNC grinders the latest operating systems which help in controlling the process within control, Surface finish achieved after grinding is Ra=0.4µm max.
We have a very highly skilled work force those who know the criticality's how it is to be done and where the product is been used. The process capability achieved on both the setup’s is more than 2.200 (i.e. Cp, Cpk>2.200).

Turning Facility :

 

 

 

Crankshafts are manufactured using both Conventional & latest techniques. Crankshafts are considered complex parts to be manufactured, but developed using a simple Center Lathe. The machining process is controlled using the human skill. With the change in technology, systems have changed to CNC Turning Center’s with the latest Siemens system with 6-axis.

SPMS

 

We have designed and developed our own SPM’s for Crankshaft machining operations like Finish boring, Keyway Milling and Super-finishing which is supposed to be the critical operation on crankshaft. And now our Engineers are developing a CNC Induction Hardening Machine with 6 c’shaft loading facility


 
 
 
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