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Equipments : Induction Hardening
Facility:
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Presently we possess EMA & AEG (German make) built Induction
Hardening facilities. We expertise in Induction Hardening of with
& without fillet radius hardening process.
With our past experience & additional requirements for the
Induction Hardening process, we are developing with our own design
an Induction Hardening facility which will be totally CNC with 6
crankshafts loading facility at a time.Presently our production turnover is approximately 90,000+
crankshafts, with the increasing demand our production rate is
increasing by 50% annually |
Grinding Facility:
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We have a very good setup for machining and
finishing of crankshaft. We machine CNC grinders. Connecting
pin grinding critical area of crankshaft manufacturing is been
ground on sophisticated CNC pin grinder. CNC grinders the
latest operating systems which help in controlling the process
within control, Surface finish achieved after grinding is
Ra=0.4µm max.
We have a very highly skilled work force those who know the
criticality's how it is to be done and where the product is
been used.
The process capability achieved on both the setup’s is more
than 2.200 (i.e. Cp, Cpk>2.200).
Turning Facility : |
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Crankshafts are manufactured using both Conventional & latest
techniques. Crankshafts are considered complex parts to be
manufactured, but developed using a simple Center Lathe. The
machining process is controlled using the human skill. With
the change in technology, systems have changed to CNC Turning Center’s
with the latest Siemens system with 6-axis. |
SPMS
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We have designed and developed our own SPM’s for Crankshaft
machining operations like Finish boring, Keyway Milling and
Super-finishing which is supposed to be the critical operation
on crankshaft. And now our Engineers are developing a CNC
Induction Hardening Machine with 6 c’shaft loading facility
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